Your Professional Plasma Treatment Manufacturer & Supplier
Surmach Industrial Equipment (Suzhou) Co., Ltd. specializes in the R&D and manufacturing of web guiding systems, micron-level non-contact cleaning systems, tension control systems, and corona and plasma treatment equipment. Founded in 2007, the company combines engineering development, manufacturing, and turnkey project services. Its solutions are widely used in lithium batteries, printing, packaging, hygiene products, papermaking, rubber tires, films, and other high-speed roll-to-roll production industries.
Why Choose Us
Advanced Facilities
The company is equipped with CNC machining centers, precision machining workshops, and cleanroom laboratories. Combined with micron-level inspection processes and online dust detection systems, the company ensures stable precision and reliable performance in continuous industrial operation.
Production Capacity
We have an annual output capacity of 4,000 web guiding systems, 400 web cleaning systems, and several hundred sets of tension control, corona treatment, and plasma treatment equipment, supporting both standard and customized projects.
Certifications
The company is certified with ISO 9001 and CE standards. These certifications ensure strict quality control throughout design, production, and testing, guaranteeing consistent product quality for global customers.
Turnkey Engineering Services
We provide full project support including technical consulting, system design, installation, commissioning, and 24/7 after-sales service, ensuring stable long-term equipment operation and reliable customer support.
Specification
|
Name |
Direct Jet Plasma Treater |
|
Model |
SM-T002 |
|
Power supply |
220V/AC,50/60Hz |
|
Output power |
800-1000W/25KHz |
|
Processing height |
3-15mm |
|
Processing width |
5-14mm |
Advantages of Plasma Treatment
High Activation Performance: Significantly enhances the wettability of material surfaces, creating active surfaces that facilitate subsequent coating and bonding.
Enhanced Coating Adhesion: Through surface coating treatment, improves surface adhesion, increasing bonding reliability and durability, suitable for industrial coating and bonding processes.
Excellent Cleaning Effect: Effectively removes dust and oil stains, achieving fine cleaning and eliminating static electricity, particularly suitable for applications requiring high cleanliness.
Improves Printing Quality: As a pre-printing surface treatment, it significantly increases ink adhesion, enhancing printing quality.
Multi-functional Surface Treatment: Suitable for various materials, such as polymer plastics, ceramics, glass, PVC, paper, and metals, enhancing surface energy and improving surface tension characteristics to meet different industrial needs.
Gentle Treatment, Material Protection: Uses low-temperature plasma technology to break molecular bonds on the material surface, increasing chemical reaction activity without affecting the material's base properties, ideal for treating heat-sensitive polymer materials.
Types of Plasma Treatment
Vacuum Plasma Treatment
Manufacturers have traditionally performed plasma treatments in vacuum chambers, adding other gases such as argon, helium, oxygen or hydrogen and applying energy or an electrical field. Before these gases are added, the air inside these enclosures is removed. The gases then flow into the chamber, and energy is introduced.
Vacuum plasma treatments can allow for precise and consistent surface cleaning and activation. However, the ion bombardment intrinsic to these methods can harm delicate materials and components, such as wafers, posing a challenge for industries where plasma plays a key role in manufacturing procedures.
Atmospheric Plasma Treatment
Another conventional approach uses high-voltage atmospheric plasma to perform these treatments, in which energetic electrons and highly reactive radicals interact with materials' surfaces. As no vacuum is required, this method facilitates a more energy- and time-efficient process, making it both scalable and cost-effective. Manufacturers can also treat large or irregular surface areas.
Working Process of Plasma Treatment
Plasma is created by adding energy to a gas and in most cases for surface treatment the obvious gas to use is air. Some specialist systems or older systems might prefer pure oxygen and in some cases it might be sensible to use argon, nitrogen or other specific chemistry to tailor the process and avoid the use of oxygen entirely.
This method creates the plasma using high voltage, but the plasma discharge itself is voltage free so even a powerful machine can treat delicate substrates like PCBs or thin films without causing damage.
Gasses Typically Used in Plasma Treatment
Oxygen (O2)
Oxygen plasma treatment makes use of oxygen (O2), which is one of the most commonly used gases in plasma processes, especially plasma cleaning. It is readily available and is a low-cost option. Oxygen plasma can also be combined with other gases to perform other surface treatments such as plasma etching. Oxygen plasma is typically light blue in color.
Argon (Ar)
Argon plasma treatment makes use of argon (Ar), which is an inert gas. Argon has about the same solubility as oxygen and is 2.5 times as soluble in water as nitrogen. This element is colorless and odorless in its liquid and gaseous forms. The sputter effect from the argon plasma can lead to chemical changes as contaminants may be removed, and the etching effect may be selective. Argon is used for contamination removal, surface activation, and crosslinking. Argon plasma is typically bluish pink, violet or purple in color.
Helium (He)
Helium plasma treatment uses the chemical element of helium (He) with the atomic number 2. It is a colorless, odorless, tasteless, monatomic non-toxic, inert gas and the first in the noble gas group. Helium is useful for plasma treatments as the higher frequency and lower mass enable any arc that starts to form to be quenched before it can damage the substrate. Helium plasma is typically a violet-blue color, but can also be pink.
Nitrogen (N2)
Nitrogen plasma treatment uses nitrogen (N2) with the atomic number 7. It is very suitable for treating steel objects using plasma nitriding. This process involves using a nitrogen plasma treatment to deposit a hard layer onto steel surfaces, increasing wear resistance, surface hardness, and increasing fatigue strength. Nitrogen plasma is typically a blue, sometimes violet color depending on the presence of other gases in the chamber.
Hydrogen (H2)
Hydrogen plasma treatment uses hydrogen (H2) with the atomic number 1. It is the lightest element. At standard conditions, hydrogen is a diatomic molecule gas. It is colorless, odorless, tasteless, non-toxic, and highly combustible. The typical color of a hydrogen plasma is pink or reddish.
Applications of Plasma Treatment
Electronics Industry
Suitable for LCD screens, casings and buttons, PCB surface cleaning, lens pre-bonding treatment, wire and cable marking pre-treatment.
Automotive Industry
Used for pre-bonding treatment of car lampshades, brake pads, and door sealing strips.
Mechanical Industry
Metal parts cleaning, lens coating pre-treatment, industrial materials bonding and sealing pre-treatment.
Printing and Packaging Machinery
Pre-gluing treatment of edge positions.
Medical Equipment
Pre-bonding treatment of needles and plastic catheters.
Surface Printing, Hot Stamping, Adhesion, Pre-gluing Treatment
Cleaning and activation of various material surfaces, improving adhesion.
Customization Services
To better meet the tension control requirements of different production lines, we provide customized tension control system solutions based on web material type, tension range, control accuracy, installation structure, and operating speed. For more information or technical support, please feel free to contact us.
Packaging and Shipping
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Packaging |
Wooden box |
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Transportation methods |
Primarily by sea, air and land transport are also supported. |
Our Certificate
FAQ
We're well-known as one of the leading plasma treatment manufacturers and suppliers in China. With abundant experience, we warmly welcome you to buy customized plasma treatment made in China here from our factory. For price consultation, contact us.